Manufacturing Capability

• Lens Tooling 1 – 8 cavity molds
• Reduced domestic tooling cost with the use of common tool bases
• Precision EDM burned optics tooling to +/-0.05mm surface tolerance
• Precision EDM localized frosted diffusion optic diffusion surfaces
• Integrated tooling and injection molding facility for expedited tooling modifications.
• Injection molding partner facility centrally located in the Mid West for optimized delivery logistics and easy of customers attending tooling trials on prototype parts.

Lens Prototypes

• Single and 2 cavity molds
• Precession diamond turned “moldless” prototypes

Lens to PCB Assembly

• Silicone reactive hot melts
• Mechanical retention rings
• Heat staking

Specialty

• Metal stampings of mechanical lens retention rings
• Selective lens paint for light blocking
• Selective lens metallization
• Selective post molding lens CNC machining for pectized mounting feature

Over 25 Million LEDs will be used in the products that we were involved in the design of this year.